Connect Group executed multiple rotating equipment maintenance scopes focused on restoring reliability and extending the operating life of critical material handling systems within the crushing and slurry preparation circuits.
The work included engineered replacement of return rail systems on Train 2 surge apron feeders, requiring detailed sequencing, removal of worn rail assemblies, structural preparation, precision installation, and alignment verification to support proper apron chain tracking and long-term performance.
Additional outage scopes included head shaft replacement activities on Train 3 surge apron feeders. Execution involved heavy mechanical removal and installation, rigging coordination, bearing and drive component handling, shaft alignment, and system reinstatement within tightly controlled outage windows.
Connect Group also completed crusher segment replacement work requiring controlled demolition, lifting and handling of large wear components, precision fit-up, and coordination with inspection and maintenance teams to minimize downtime and maintain restart schedules.
The projects were executed within active brownfield operating environments with a strong focus on safety, outage coordination, QA/QC compliance, and execution certainty across multiple concurrent work fronts.
Outcome:
✔ Return rail systems replaced to restore feeder reliability and tracking
✔ Head shaft replacements completed within outage windows
✔ Crusher segment replacement executed safely and efficiently
✔ Multi-discipline outage coordination maintained across concurrent scopes
✔ Critical rotating equipment restored for continued operation
